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The Corps of Engineers used safety margins in the design of New Orleans
storm protection levees that are just too small. Rather than a typical
design margin of 2 to 3 times the specified conditions, the corps
decided to use a margin of 1.3 times spec in the New Orleans levees.
Safety margins in design protect the public from errors in engineering,
maintenance and use of products and services common to modern life.
Over design though expensive is considered necessary to make products
safe.
For example a typical lightweight step ladder is rated for a maximum
weight of 175 pounds. When new it will support at least three times
this weight or it would never make it in the market. If it was designed
and built to collapse under 225 pounds when new, just think how it
would perform after ten years storage in the garage.
A design margin of 30% above specification may be acceptable in
protecting crops and livestock but is it what we expect for a modern
American city?
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